Resistance welder
ES-4030
(for thin gold & copper wire)

EastBond ES-4030 Resistance thin wire welder
This manual resistance welder with motorized Z & Y axis is able to perform a complete wire bonding sequence with bond termination by clamp tear or table tear.

Resistance welding is used to bond thin gold & copper wires without heating.

Features

Main features & benefits are described HERE.

Similar bonders

  • Nippon Avionics Avio MCW-750 PG

Can be used for bonding:

  • optoelectronic modules;
  • hybrids/MCMs;
  • microwave products;
  • discrete devices/lasers;
  • chip-on-boards;
  • leads;
  • sensors.

Optimal for:

  • laboratory
  • education
  • prototyping
  • repair
  • small scale production
  • pre-series
  • series (low-loop-count devices)

Specifications

Wire type gold and copper wire
diameter range: 17.5—75 μm = 0.7—3.0 mil
Wire feed & clamp 30° wire feed angle
movable side clamp
Bond tool 3.0mm diameter x 25mm length
(0.1181″ x 0.984″)
electrode
Welding system
  • built-in 2kHz welding current generator
  • up to 2V output voltage
  • up to 150A output current
  • Bond time 15—1000 ms
    Bond force 5—300 grams, programmable
    1st and 2nd bond force can be separated
    Bond termination Selectable from the menu:

  • clamp tear (tail and tear mechanically adjusted)
  • table tear (tail and tear programmable)
  • Performance up to 10000 bonds/hour
    Motorized Z & Y strokes Z stroke: 7 mm
    Y stroke: 7 mm
    Control type
  • manual & semi-automatic Z axis control by computer mouse
  • 8 programmable mouse buttons
  • right-handed and left-handed operation
  • mouse-aided interactive loop profile programming
  • electronic pedal (optional) as Z lever for hands-free operation
  • Manual XY movement Gross movement: 85 x 85 mm
    Fine movement: 28 x 28 mm
    Max. workpiece size: 300 x 300 x 20 mm
    Binocular optical system (standard) Magnification: 20x / 40x
    Focus distance: 93 mm
    Trinocular video optical system (optional) Optical magnification: 14x — 90x
    Microscope head focus distance: 100 mm
    Camera frame rate: 30fps
    Camera image delay: 50ms max
    Camera resolution: 1920×1080 (FullHD)
    Camera output interface: HDMI
    Monitor size: 7″
    Mouse-aided crosshair setup, distance measurement etc.
    Photo & video capture to SD card
    Simultaneous binocular & trinocular view
    Facility Electrical: 100—240V, 50 / 60 Hz
    Power consumption: 18—70 W
    Dimensions: 400 x 310 x 360 mm = 16 x 12 x 14 ”
    Net weight: 18 kg = 39 lb

     

    See also:


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    Resistance thin wire welder EastBond ES-4030

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